Muindasitiri yekudhinda iri kuchinja nekukurumidza nhasi, michina yekudhinda yeci flexo yagara ichizvigadzira semichina mikuru yekurongedza nekugadzira zvinyorwa. Zvisinei, nekuda kwekumanikidzwa kwemitengo, kudiwa kuri kukura kwekugadzirisa, uye kufamba kwepasi rose kwekuchengetedza, mamodheru ekugadzira echinyakare haachakwanise kuenderera mberi. Kuchinja kuviri—kwakatarisana ne "tekinoroji yakangwara" uye "kuchengetedza nharaunda"—kuri kuumba patsva chikamu chose, kuchichiendesa munguva itsva inotsanangurwa nekushanda zvakanaka, kururama, uye misimboti isingakuvadzi nharaunda.
I. Tekinoroji Yekuchenjera: Kuvaka Michina Yekudhinda yeFlexo "Yekufunga"
Kuwedzerwa kwetekinoroji yakangwara kwakashandura michina yekudhinda yeci flexo kubva pakushandisa michina chaiyo kuita masisitimu akangwara—ayo anogona kunzwa zviri kuitika, kuongorora data, uye kugadzirisa ega pasina vanhu vanogara vachiisa pfungwa dzavo.
1. Kudzora Kuvharwa Kwemazano Kunofambiswa Nedata
Ma CI flexo presses emazuva ano ane mazana ema sensors. Ma sensors aya anounganidza ruzivo rwenguva chaiyo nezve ma metrics akakosha ekushanda—zvinhu zvakaita sekumanikidzwa kwewebhu, kurongeka kwekunyoresa, huwandu hwe ink layer, uye tembiricha yemuchina. Ruzivo urwu rwese runotumirwa kune central control system, uko "digital twin" yemabasa ese ekugadzira inovakwa. Kubva ipapo, ma algorithms eAI anopindira kuti aongorore ruzivo urwu munguva chaiyo; anogadzirisa marongero muma milliseconds chete, zvichiita kuti flexo press iwane kutonga kwakazara kubva padanho rekuzorora kusvika pakudzoka shure.
2. Kugadzirisa Kwekufanotaura uye Rutsigiro Rwekure
Modhi yekare ye "reactive maintenance" - kugadzirisa matambudziko chete kana aitika - iri kuva chinhu chekare zvishoma nezvishoma. Sisitimu iyi inogara ichitarisa mamiriro ekushanda kwezvinhu zvakakosha zvakaita semota nemabearings, inofanotaura zvikanganiso zvinogona kuitika pachine nguva, inoronga kuchengetedza kudzivirira, uye inodzivirira kurasikirwa kunokonzerwa nenguva isina kurongwa yekushanda.
3. Kuchinja-chinja kwebasa otomatiki kune zvinodiwa zvenguva pfupi
Kuti zvikwanisike kudiwa kuri kuwedzera kwekugadzirwa kwenguva pfupi, michina yekudhinda yeci flexo yanhasi ine otomatiki yakawedzerwa zvakanyanya. Kana Manufacturing Execution System (MES) ikatumira murairo, press inochinja otomatiki maodha—semuenzaniso, kutsiva ma anilox rolls, kuchinja inki, nekugadzirisa ma registration uye pressure parameters. Nguva yekuchinja basa yakaderedzwa kubva pamaawa kusvika kumaminitsi, zvichiita kuti kunyangwe kugadzirisa kweyuniti imwe chete kuve nyore uku uchideredza zvakanyanya marara ezvinhu.
II. Kuchengetedza Zvakatipoteredza: "Kuzvipira Kwegirini" kweFlexo Printing Press
Nekuda kwekuti "zvinangwa zviviri zvekabhoni" pasi rose zviripo, mashandiro ekuchengetedza nharaunda haasi ekusarudza kumakambani ekudhinda - zvinotofanira kuitwa. Muchina wekudhinda weCentral impression flexo watove nemabhenefiti akavakirwa mukati, uye ikozvino vari kuwedzera tekinoroji yechizvarwa chinotevera kuti vawedzere kushanda kwavo mukuchengetedza nharaunda zvakanyanya.
1. Kushandisa Zvinhu Zvisingakuvadzi Kusvibiswa Kwenzvimbo Pakutanga
Mazuva ano, maprinta akawanda ari kushandisa inki dzinobva mumvura uye inki dzeUV dzisingafambi zvakanyanya. Inki idzi dzine maVOC mashoma—kana kuti hadzina—(volatile organic compounds), zvinoreva kuti dzinoderedza kusvibiswa kunokuvadza kubva panobva zvinhu.
Kana zvasvika kune substrates (zvinhu zviri kudhindwa), sarudzo dzinogara kwenguva refu dziri kuwandawo - zvinhu zvakaita seFSC/PEFC-certified bepa (pepa rinobva kumasango anochengetedzwa zvakanaka) uye mafirimu anoora. Pamusoro pezvo, michina yekudhinda pachayo inorasa zvinhu zvishoma: kudzora kwayo inki nemazvo uye masisitimu ekuchenesa anoshanda zvakanaka anoita shuwa kuti haarasi inki yakawedzerwa kana zvimwe zvinhu.
2. Kuwedzera Tekinoroji Inochengetedza Simba Kuti Ideredze Mafambiro eKabhoni
Tekinoroji itsva dzinochengetedza simba—dzakadai sekuomesa pombi yekupisa uye UV-LED curing—dzatsiva ma infrared dryers ekare nemarambi e mercury aimbodya simba rakawanda kudaro.
Semuenzaniso, ngatitorei masisitimu eUV-LED: haangobatidzi nekudzima ipapo ipapo (hapana kumirira), asi anoshandisawo magetsi mashoma uye anogara kwenguva refu kupfuura michina yekare. Kunewo mayuniti ekudzoreredza kupisa: aya anobata kupisa kubva mumhepo inobuda mumhepo yeflexo press oishandisazve. Izvi hazvingoderedzi kushandiswa kwesimba zvakanyanya, asiwo zvinoderedza zvakananga kuburitswa kwekabhoni kubva mukugadzirwa kwese.
3. Kucheka Marara neUtsi Kuti Zvienderane neMitemo Yezvakatipoteredza
Masisitimu ekudzokorodza solvent akavharika anochenesa uye anoshandisazve solvents dzekuchenesa, zvichiunza mafekitori pedyo nechinangwa chekuti "kusaburitsa mvura." Kupa inki pakati uye mabasa ekuchenesa otomatiki zvinoderedza kushandiswa kweinki nemakemikari. Kunyangwe paine huwandu hushoma hwemaVOC emissions asara, high-efficiency regenerative thermal oxidizers (RTOs) inoita kuti utsi huenderane zvizere nemitemo yakasimba yezvakatipoteredza.
●Vhidhiyo Nhanganyaya
III. Uchenjeri neKugara kwenguva refu: Kusimudzirana
Tekinoroji yakangwara uye kuchengetedzeka kwezvakatipoteredza, kutaura zvazviri, zviri kusimbisana—tekinoroji yakangwara inoshanda se "chinosimudzira" mashandiro akanaka ezvakatipoteredza.
Semuenzaniso, AI inogona kugadzirisa maparamita ekuomesa zvinhu zvichibva padata rekugadzira panguva chaiyo, zvichiratidza chiyero chakanaka pakati pemhando yekudhinda uye kushandiswa kwesimba. Uyezve, system iyi inochengetedza mashandisirwo ezvinhu uye kuburitswa kwekabhoni paboka rega rega rekugadzira, ichigadzira data rinotevedzana rakazara—zvichinyatsoenderana nezvinodiwa nemakambani nevatengi kuti vakwanise kutevedzera zviri nyore.
Mhedziso
Ichishandiswa ne "injini" mbiri dzakakosha dze tekinoroji yakangwara uye kuchengetedza nharaunda, muchina wemazuva ano wekudhinda we "central impression flexo" uri kutungamira indasitiri yekudhinda munguva yeIndustry 4.0. Kuchinja uku hakungowedzeredzi chete hunyanzvi hwekugadzira asiwo kunosimbisa mabasa emakambani ekuchengetedza nharaunda. Kune mabhizinesi, kufambirana nekuchinja uku zvinoreva kuwana mabhenefiti anooneka emakwikwi uku uchibatsira mune ramangwana rakagadzikana. Ramangwana rasvika: rakangwara, rinoshanda zvakanaka, uye rakasvibira—ndiyo nzira itsva yeindasitiri yekudhinda.
Nguva yekutumira: Gumiguru-08-2025